Evisceration line

Evisceration line

The evisceration line in poultry slaughterhouses is the section where the carcasses, after being stunned and plucked, are gutted to be prepared for cooling and cutting. Technological progress and rising labor costs are causing more and more slaughterhouses to modernize this section, and manufacturers of deboning machines are introducing further changes to reduce the number of jobs and improve the quality of deboning.

 

Are you thinking about improving the processes in the deboning line? Are you considering adding new products to your offer? Or are you planning to build a new plant?

No matter if you are considering modernizing the entire deboning line, or replacing or overhauling one of the machines, it is worth seeking the advice of an expert before making a decision.

Why modernize the evisceration line?

Sometimes it may even turn out that it is worth improving the process, even if everything seems to be working, and there are many reasons for this.

  • The need to replace worn-out or faulty machines with new ones
  • The possibility of improving the profitability of the process, such as the percentage of offal yield
  • The opportunity to implement savings, such as in terms of jobs, electricity, or water
  • The potential to improve the quality of individual operations
  • The desire to improve sanitary conditions

The lack of space in relation to the needs in the deboning hall is no problem for us.

“There is no slaughterhouse that we cannot equip”

– this is a saying that is in use among our most demanding customers.

MEYN evisceration line

We recommend poultry deboning machines from the industry leader, MEYN sp. z o. o. [LINK]  MEYN eviscerationmachines provide the best evisceration quality. 

Our long-standing cooperation with UNIMASZ and MEYN has allowed us to develop a scheme for efficient installation of deboning machines. You will benefit from it twice, thanks to attractive discount offers on MEYN equipment, which we are able to offer by implementing the project together with our partner.

 

Poultry eviscerationmachines in the MEYN offer

Offer adjusted to your needs

MEYN deboning systems are available in several variants, depending on your goals and desired results.

 

They cover a wide range from simple and very compact devices, handling a limited variety of products and not requiring PLC or computer support to manage the process, to automatically controlled systems that can be configured for many sizes of carcasses and operate at high speeds.

Together with MEYN, we help you choose the configuration that best meets the requirements of your process.

 

UNIMASZ manufactures much more than individual machines and equipment.

Our offer also includes complete installations and modernizations of systems for poultry slaughterhouses, including unloading, slaughter, deboning, cooling, cutting, and associated equipment. We plan the layout of the equipment to make the most efficient use of the available space and meet all your expectations. 

We use evisceration and cutting machines from our partner Meyn B.V–  their machines are the most popular solutions in the region, offering the best quality of operations on the market in its’ price range.

Our technology allows us to equip poultry plants with capacities ranging from 500 to 12,000 units/hour.

We offer full support, from project planning, through production and installation, to maintenance.

 

UNIMASZ has 30 years of experience in working with poultry, including broilers, chickens, ducks, geese, and turkeys.

The projects of equipping or modernizing entire slaughterhouses or their sections entrusted us:

Prices in Sternik 2023 competition

Prices in Sternik 2023 competition

Sternik 2023 – Third Edition of the Competition Organized by the Polish Development Bank

“Sternik is a project that was created to inspire, to create a space for the exchange of ideas, the creation and promotion of effective solutions – to match these turbulent times.” – Warmińsko-Mazurskie Voivodeship Office in Olsztyn

The competition rewards those who, in turbulent times, plan for the long term and are able to look beyond the horizon, while not being afraid to take risks and often difficult decisions.

We would like to sincerely thank you for your recognition of our work. This is for us a reason for further development and continuation of initiatives for the region.

The presentation of the statuette to the company’s president – Stanisław Jankowski

took place at a gala ceremony that concluded the competition and the awarding of prizes.

1st place

in the category of Sternik Inwestycji

in 2023

Special mention

in the category of Sternik of export

in 2023

You can find the full report of the event here

Turkey compact live bird handling system

Turkey compact live bird handling system

Turkey compact live bird handling system

Unloading the birds in slaughterhouse is the first step in the meat production process.

Traditionally, it is carried out in stages, with workers having to move to increasingly higher ramps.

That is why we are proud to present UNIMASZ’s compact system,

which shortens the unloading time of subsequent trucks, increases the efficiency of hanging, and improves the ergonomics of work.

Compact turkey live bird handling – construction and operation

Compact turkey handling system consists of platforms supported by synchronized column lifts.

They lift and lower workers along the path of the slaughter line to the next levels of cages.

This makes it possible to hang an entire truck from one workstation, without having to move it, thus improving efficiency and ergonomics, and also saving a lot of space.

Turkey compact live bird handling system- 2 variants

The installation can be made in a single-sided or double-sided version. Depending on the version, it consists of 1 or 2 platforms mounted on chain column lifts, each the length of a truck trailer. In the double-sided version, the entire trailer is unloaded without the need to move or rotate it. The unloading platform operates in a height range of 720mm to a maximum of 2450mm.

 

Advantages of UNIMASZ compact live turkey handling

Compact size – the system does not take up much space and can be easily installed in almost any slaughterhouse.

Efficiency and cost reduction – the installation shortens the time spent moving the trailer and moving between levels.

Ergonomics – employees do not have to bend or reach for turkeys while hanging them.

Safety – the built-in load control system prevents the platform from lifting during operation.

Ease of operation – the system can be operated by simply lowering and raising the platforms.

Compact live turkey handling system from UNIMASZ is simplicity in design and excellence in operational culture

Our innovation will not only save you labour and lots of space.

 

By choosing UNIMASZ, you will gain the support of an expert in the equipment and modernization of poultry slaughterhouses with over 30 years of experience, from configuration selection to commissioning and maintenance.

Carcass chilling line

Carcass chilling line

The chilling line cools the carcasses after the slaughtering and evisceration processes, to a temperature that allows their repeatable division into elements in the cutting process.

Air cooling can be combined with water cooling in the case of, for example, insufficient space for a chilling house capable of cooling the carcass to the desired temperature.

Description:

The feet are placed on the shackles using a rehanger or are hung manually.

The carcasses travel along the cooling path for a specified time, starting from the lowest level, as the most water drips off them at the beginning of the cooling process.

At the end of the chilling house, there is a mechanical unloader or another rehanger, adapted to connecting the cooling shackles with those for dividing the carcass.

We offer przewieszacze rehangers from our partner MEYN sp. z o. o. , which is a global leader in poultry slaughter equipment, allowing for the highest quality rehanging on the market.

The load-bearing structure of the shackle path must be able to support the entire installation and be resistant to loads and vibrations from the filled sling path.

For this purpose, we use I-beams in welded and bolted versions. The dimensions of the I-beams are selected individually depending on the line configuration.

We also rework existing support structures that you already own.

Example of 3-level support structures

We offer chilling lines in both variants- with single and double shackles

one-sided shackles

two-sided shackles

Carcass chilling line- technical data:

Chilling timedependent on line speed and length
Maximal line length8 km
Gaps between levelsmin. 1,52 m
T-track material1.403
Shackle materialdedicated plastic

Carcass chilling line- benefits:

Proven solutions – UNIMASZ chilling houses are the most common solution of this type on the Polish market.

Efficient and fast service – and access to spare parts, thanks to a long-standing partnership with the manufacturer of trolleys and cooling slings.

Flexibility of parameters – the configuration of the cooling line is selected by our expert to meet your expectations and available space.

Low carcass humidity – air cooling does not cause meat to be soaked in water.

Durability – the structure is made entirely of stainless steel – durable and resistant to strong cleaning agents.

Carcass chilling line examples

Why choose a UNIMASZ chilling line?

The production of chilling house components and their assembly are a matter we have down to a tee. Thanks to this, we are able to offer them at a competitive price with an impressive production and assembly time.

By purchasing a chain with slings from us, you support jobs for people with disabilities, as they are responsible for assembling this product.

 

By choosing UNIMASZ, you will gain the support of an expert in the equipment and modernization of poultry slaughterhouses with over 30 years of experience, from configuration selection to commissioning and maintenance.

Poultry cut up line

Poultry cut up line

The poultry cut up line is a section of a slaughterhouse where eviscerated and chilled carcasses are cut into commercial parts. Technological progress and rising labor costs are causing more and more plants to decide to modernize this section of the slaughterhouse, and the manufacturers of cutting machines are constantly competing for the highest efficiency and yields.

Are you thinking about improving processes in the poultry cutting hall?

Do you consider adding new products to your offer?

Or are you planning to build a new plant?

No matter if you are considering modernizing the entire poultry cutting hall, or replacing or overhauling one of the machines, it is worth seeking the advice of an expert before making a decision.

Why modernize the poultry cut up hall?

Sometimes it may even turn out that it is worth improving the process, even if everything seems to be working, and there are many reasons for this.

  • The need to replace worn or faulty machines with new ones
  • The possibility of improving the profitability of the process, such as the percentage of meat yield from the cutting module
  • The opportunity to implement savings, such as labor hours, electricity or water
  • The potential to add new products to the offer that have not been produced before
  • The desire to improve sanitary conditions

A lack of space in relation to the needs in the cutting hall is not a problem for us.

“There is no slaughterhouse that we cannot equip with logistics”

– this is a saying that is in use among our most demanding customers.

Cut up machines from MEYN

We recommend poultry cutting machines from the industry leader, – MEYN sp. z o. o. [LINK] Their cutting machines ensure the highest yield from the elements and are the most trusted solution in eastern EU. Many years of cooperation between UNIMASZ and MEYN has allowed us to develop a scheme for efficient installation of cutting machines. You will benefit from it twice, thanks to attractive discount offers on MEYN equipment, which we are able to offer by implementing the project together with our partner.

Latest cut up line from MEYN – Physic Plus M 3.0

Offer adjusted to your needs

MEYN cutting systems are available in several variants, depending on your goals and desired results.

They range from simple and compact devices that handle a limited variety of products and do not require PLC or computer support to manage the process, to systems that simultaneously generate a wide range of products at high speeds.

Together with MEYN, we help you choose the configuration that best meets the requirements of your process.

We also have experience in installing machines from other manufacturers.

We have over 30 years of experience in flaughterhouses for: chiken, turkey, duck, geese, hen.

During this time, we have been entrusted with projects for equipping or modernizing sections or entire slaughterhouses by:

UNIMASZ offers more than just machines and equipment.

Our offer is primarily comprehensive solutions; live bird handling, slaughter line, evisceration section, chilling line, cut up line, logistics and storage.

We offer our own logistics projects in which you have our full support, from project through production to installation to service. We modernize our logistic instalations on favorable terms.

Our technology allows us to equip poultry processing plants with capacities in the range of 500 to 12,000 pcs/h.

Why is it worth modernizing the cut up line with UNIMASZ?

In our cut up lines, we install MEYN devices, which offer the best quality of automatic cutting on the market. We plan the layout so that we can use the available space as efficiently as possible and meet all your expectations related to the modernization.

By choosing UNIMASZ, you will gain the support of an expert in the equipment and modernization of poultry slaughterhouses with over 30 years of experience, from configuration selection to commissioning and maintenance.

Final product storage system

Final product storage system

Your Key to success in inventory management

Effective inventory management is crucial for companies engaged in the production or distribution of multiple product assortments.

A final product storage system is one of the most efficient ways to enhance productivity and minimize errors in warehouse management.

If your company still operates its warehouse in an ad hoc manner, it may be worth considering implementing a ready-made solution.

Final product storage system- high organization and hygiene level

While our system was initially designed for the meat industry, it can also be adapted for use in other industries with similar requirements.

Magazyn wyrobów gotowych
Magazyn wyrobów gotowych

More than just shelves

Our final product storage system enables efficient inventory management, as products are consolidated onto a single track with multiple levels, optimizing space utilization.

The installation is equipped with an advanced IT system. All products are meticulously tracked during storage and retrieval.

The program provides real-time visibility of inventory status.

 

Magazyn wyrobów gotowych

Storage technology

 

The system operates using E2 containers.

The shelves in our warehouse are ergonomically designed to accommodate these containers, facilitating easy and safe storage and retrieval of goods.

 

Furthermore, our installation can be customized to accommodate containers of various sizes.

Order completing moving stations

The weight scales with readers placed on guides at the front of each shelf significantly facilitate the order fulfillment process,

particularly for orders with multiple assortments.

Mechanizing warehouse processes enhances efficiency, saving time, reducing labor costs, and minimizing effort required for completion.

The tracking system ensures precise product identification, thereby helping to avoid order errors.

Ruchoma stacja kompletacji zamówień podczas pracy

Final product storage system -Easy Expansion

In addition to the aforementioned advantages, it is worth noting the system’s easy scalability.

The warehouse can be adjusted to accommodate various customer needs,

designed as a modular project that allows for increased storage capacity as the company expands.

Warehouse before and after installing the final product storage system

Magazyn wyrobów gotowych
Magazyn wyrobów gotowych

Tangible Benefits

By implementing the Unimasz finished product storage systems, our clients have achieved significant savings in warehouse space and streamlined their logistics processes.

The system maintains an organized environment, eliminating haphazard product placement. This enables easier handling and reduces the manual labor required to perform the same tasks.

Enhancing Warehouse Logistics for All

The Unimasz storage system not only enables efficient inventory management but also serves as a time and cost-saving tool. It brings organization to the warehouse and ensures smoother logistics processes. Our product can be customized to meet the individual needs of our clients, making it an ideal solution for companies in various industries.

Boots & shoes cleaning station

We have been producing boots cleaning stations for 20 years.

These products have proven themselves to many of our customers in the food processing industry, where they still operate today.

Wing segmentor

Wing segmentor

Dzielarka skrzydeł tnie skrzydła na 2 lub 3 elementy, w miejscu połączenia anatomicznego. 

Urządzenie występuje w konfiguracjach dla skrzydła prawego i lewego.

Opis:

Pracownik umieszcza skrzydło w specjalnych wyżłobieniach koła, dzięki którym skrzydło jest przytrzymywane w stabilnej pozycji podczas cięcia.

Pod nożami znajduje się stelaż na pojemnik E2, do którego spadają pocięte elementy.

Dwa stelaże buforowe na pojemniki E2 znajdują się również po bokach urządzenia. Nie są przymocowane do konstrukcji na stałe i można je łatwo wymontować poprzez wysunięcie.

Zakres możliwych do pozyskania asortymentów:

– Lotka

– V-ka

– Skrzydło pierwszy człon

– Skrzydło pierwszy człon

Dzielarka skrzydeł – Dane techniczne:

Maks. ilość elementów na godzinę  3000 szt. 
Moc napędu0,12 kW
Długość całkowita1,1 m
Wysokość całkowita1,5 m
Szerokość całkowita0,6 m *

*Szerokość bez demontowanych stelaży na pojemniki E2

Dzielarka skrzydeł drobiowych – zalety:

Wydajność pracownika- jest wielokrotnie wyższa od w pełni ręcznego dzielenia na stole.

Kompaktowy rozmiar- w porównaniu do automatów do dzielenia pozwala nawet najmniejszym powierzchniowo ubojniom wykonać krok ku automatyzacji dzielenia drobiu.

Ekonomiczność– będąc najprostszym i najmniejszym z systemów, dzielarka skrzydeł jest znacznie bardziej przystępna cenowo od skomplikowanych automatów dzielących, czyniąc to rozwiązanie idealnym dla ubojni małych i tych, zmagających się z ograniczonym budżetem.

Prostota- przekłada się na łatwość obsługi, serwisu i utrzymania czystości.

Dzielarka skrzydeł produkcji UNIMASZ'u

Dlaczego warto wybrać dzielarkę skrzydeł od UNIMASZ’u ?

Nasza dzielarka skrzydeł jest rozwiązaniem, podnoszącym wydajność pracownika nawet 3-krotnie w porównaniu do tradycyjnego dzielenia na stole, pozwalającym pozyskać wszystkie rodzaje asortymentów ze skrzydła.

Wybierając Unimasz, zyskasz wsparcie eksperta wyposażania i modernizacji ubojni drobiu z ponad 30 letnim doświadczeniem, rozpoczynające się od konfiguracji i trwające długo po rozruchu.

Stacje higieny

Stacje higieny

We have been producing hygiene stations for 20 years.

These products have proven themselves to many of our customers in the food processing industry, where they still operate today.

Polagra Poznań 2023

Polagra Poznań 2023

 Polagra 2023 tradeshow in Poznan.

 

Hall 5 both 52

 27.09 – 29.09 2023

We will soon be participating in one of the most important industry events of the year, the Polagra Trade Fair!

 

This is a unique opportunity to meet and build valuable business relationships in the company of distinguished guests.

 

Visit our booth to learn about the unique opportunities we offer thanks to our cooperation with Unimasz’s global partners.

 

Olsztyn president’s award

Olsztyn president’s award

Olsztyn President’s Award – Statuette of Saint James

This is the most prestigious award presented by the President of Olsztyn.

Zakład Urządzeń Technicznych Unimasz sp. z o. o. received it for outstanding merits in 2020 in the economy field.

We would like to sincerely thank you for your recognition of our work. This is for us a reason for further development and continuation of initiatives for the region.

The presentation of the statuette to the company’s president,

Stanisław Jankowski

by the President of Olsztyn- Piotr Grzymowicz

The New Year’s Gala combined with the presentation of the President of Olsztyn Awards was resumed in 2022 after a three-year hiatus caused by the coronavirus pandemic.

Opening the event by the president of Olsztyn

 

Statuette of Saint James

for merits in supporting regions’ economy

in 2020

 

You can find the full report of the event here

Unimasz turkey pluckers service

Unimasz turkey pluckers service

We are proud to announce that from 12.2022

SB Impianti is officially represented in Poland by

Tehcnical Equipment Plant UNIMASZ ltd. !

The leadership position that SB Impianti has held in the turkey plucking market for years is proof that their turkey pluckers are the best in the world!

This is supported by the numbers. SB Impianti supplies 85% of the turkey plucking market with its solutions.

Check out their website!

and YouTube channel of our new partner!

To see for yourself how the iconic “contramatic” plucker works.

 

"Contramatic" przy pracy

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